| Customization: | Available |
|---|---|
| Product Type: | PP Pipe |
| Screw No.: | Single-screw |
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We not only manfacture moulds and toolings for our own corrugated pipe extrusion lines, but also supply die head and mould blocks to other corrugated pipe machines(such as corrugators made by European or North American companies), and achieve excellent result.
* The mould blocks are made of special aluminum alloy for high stiffness and high thermal-conductivity.
* Mould block are compatible between different corrugator models. Production will be more flexible.
* Easy and quick mould block change by fasten/loosen one screw only, to further reduce your downtime.
* Direct water cooling mould blocks, cooling water circulate with pressure in a closed circuit.
* The vacuum channel and water passage are designed with very wide flowing cross-section in order to ensure producing stably with high efficiency.
* The mould blocks are manufactured by pressure casting for imporosity and higher stiffness.
* Independent die head for each diameter, die head and mandrel can be taken out from the line entirely as a whole when changeover. No need to dismantle the die head. It not only makes the changeover easier and faster to shorten the downtime, but also ensures the precision and long lifespan of the die head by less dismantling.
* The new die head with spiral channel can lower flow resistance of material effectively and improve the plasticizing effect through greatly shortening the channel length.
* The die head supporter is connected to corrugator base together as a whole, no need lateral adjustment for die head when changeover, it makes changeover much easier to shorten the downtime.
* Innovated long calibrating mandrel, the length of mandrel is doubled for higher cooling efficiency.
* Optimized multi-inlet cooling channels in the mandrel also contribute to the better cooling effective.
* Vacuum suction for mandrels is available for each diameter to get better pipe quality.
We adopt safe packaging suitable for sea transportation and multimodal transportation, and take comprehensive waterproof measures to prevent the equipment from being damp and rusty. Fix the position of the wooden box when it is loaded into the container to ensure the safe delivery of the equipment to the customer's factory.
Great SERVICE
Pre-sales Support
With 21 years experience and know-how in advanced corrugated pipe production technology, ZhongyunTech is always ready to tailor the specific corrugated pipe solutions for customers all over the world and guide them to succeed, including
- Pipe profile design,
- Plant Layout,
- Material Selection
- Suggestions on Peripheral Equipment Selection
After-sales-service
Full life cycle worry-free service
At ZhongyunTech, We care about the customers experience and service; we put great importance to collecting customers feedback. That is why we keep constant communication with our old customers by our service representatives.
Service Team
ZhongyunTech is proud of her own 15 well-trained and experienced After-Sales Service Engineers, who are providing timely technical support for our customers around the world, day and night. Most of our After-Sales Service Engineers are graduated with mechanical/electrical bachelor degree. And 70% of them have over 5 years professional experience.
Quick response, Minimize the downtime
24-hour on Call, Customers can get in-time service from ZhongyunTech to fix any of their issues.
The fastest supply of high-quality parts to resume the production
Our warehouse dedicated for spare parts is 6000m2. With advanced ERP materials management system, the warehouse can quickly and accurately deliver necessary spare parts to our customers. Less downtime means more output.
Regular on-site Preventative Maintenance
We allocate exclusive service engineer to you immediately after signed contract, A regular on-site inspection will be done every year to prevent problems of the machine in your production.
Q1: Is ZhongyunTech Machinery is Trading Company or a Manufacturer?
* Installation and commissioning of the ZhongyunTech corrugated pipe machines worldwide
* Training of customers' technicians on how to use and maintain the corrugated pipe machines.
* Trouble-shooting by phone, by Internet or on the site.
* General overhaul of corrugated pipe extrusion line
* Relocation of the machines
* Upgrade the machines at customer factory
* Regular Inspection to the corrugated pipe machines
Q4: What extrusion model lines do you currently produce?
A4: Currently we have 7 extrusion model lines,
ZC-180H (producing ID16mm to OD200mm DWC pipes)
ZC-300H (producing ID90mm to OD315mm DWC pipes)
ZC-600H (producing ID100mm to OD630mm DWC pipes)
ZC-1000H (producing ID200mm to OD1000mm DWC pipes)
ZC-1200H (producing ID300mm to OD1200mm DWC pipes)
ZC-1800H (producing ID600mm to OD1800mm DWC pipes)
ZC-2000H (producing ID800mm to OD2000mm DWC pipes)
Besides these 7 model lines, we also produce customized extrusion lines. ZhongyunTech has her own R&D center, from designing to manufacturing, we can bring your requirements into reality.
Q5: We are new to corrugated pipe business, what extrusion line do you recommend to begin with?
A5: Based on our past experience, most of our such customers would choose ZC-600H line. Firstly, This Line does not require as much money as the larger lines. Secondly, it produces the most market required pipe sizes.
Q6: We are using a different brand corrugated pipe produciton line, can we order molds from you to use them on our machines?
A6: Yes, we can do that. Our moulds are all produced by highly accurate machine tools and experienced technicians. They have a very high cooling efficiency and great quailty, which can help you produce quality corrugated pipes with less materials. Besides molds, we also costomize Extruder, Corrugator, Cutting Machine based on customers' requirement.
Q7: Can your machine produce in-line socket?
A7: Yes, our machines can produce in-line socket.
Socket is the place where two corrugated pipes join together and also the most likely place where water leakage happens.
Technically, the most difficult to produce part of a corrugated pipe is the socket part. Because it requires the smooth and accurate air change of the built-in Vacuum System.
In 2003, ZhongyunTech developed its own unique NPM Technology and PBM Technology and manufactured the 1st Chinese corrugated pipe extrusion line that can produce in-line Double-layer Socket corrugated pipes.
ZhongyunTech Extrusion Lines can produce perfect Double-layer Sockets, with the inner layer and the outer layer sticking together firmly from the starting point to the end point, Which can achieve a longer service life and avoiding the happening of water leakage.
If you want to know more about this or get one pipe socket sample, welcome to contact us.
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