Structure of ZC-1000H corrugated pipe extrusion line
The ZC-1000H double wall corrugated pipe extrusion line consists of five main parts:
1.extruder, 2.corrugator, 3.cooling bath, 4.automatic sawdust-free cutting machine, 5.pipe unloading device.
| 1 |
Model SJPE-120/33B single screw extruder |
1 set |
| 2 |
Model SJPE-150/33B single screw extruder |
1 set |
| 3 |
Model ZC-1000H high-speed water cooling corrugator with pressure water cooling system |
1 set |
| 4 |
Model 1000 spray cooling bath |
1 set |
| 5 |
Model 1000 automatic sawdust-free cutting machine |
1 set |
| 6 |
Model 1000 unloading device with weighing system |
1 set |
1. Single Screw Extruder
- Automatic feeder with Alarming on lacking of material,
-The hopper is integrally designed for the drying and storing functions, equipped with an automatic intellectual display of temperature control.
- Harden treated screw and barrels for longer life span and durability.
- Efficient shield-style screw with a special blending-melt section greatly improves the plasticizing quality and the output.
- The temperature is controlled by PCC control system with PID temperature controller. The precision of temperature control is±1ºC.
- The complete extrusion line runs full-automatically.
2. Model ZC-1000H pipe corrugator with high-speed water cooling system
- Pressure water-cooling for mould blocks greatly increase the production speed; the maximum speed is 4.3m/min.
- Efficient vacuum system for forming perfect pipes.
- Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
- Easy and quick changeover between different sizes of moulds.
- Pipe Corrugator and extruders are synchronously controlled.
- Toolings (moulds) compatible to ZC-300H line, ZC-600H line and ZC-1200H.
3. Model 1000 spray cooling bath
- An effective haul-off device is equipped at the end of the cooling tank to ensure the corrugated pipe conveyed into cutter at a stable speed.
- A powerful blowing dryer is equipped to get rid of the cooling water on the surface of pipes.
4. Model 1000 automatic sawdust-free cutting machine
- Sawdust-free cutting, a hydraulic feed device with high precision can ensure flat and smooth cross-section of the pipes.
- An auxiliary inspection mechanism ensures that the cutter will be placed accurately at the cut position.
5. Model 1000 pipe unloading device with weighing system
- The central height of the unloading device can be adjusted electrically for easy operation.
- The unloading device is equipped with automatic pipe weighting system.
Why choose ZhongyunTech Corrugated Pipe Extrusion Line
- ZhongyunTech focus on corrugated pipe machines in last 21 years, More than 700 sets of corrugated pipe production lines have been installed in more than 30 countries around the world.
- The customer repeat-purchasing rate is as high as 90%.
- Well-equipped world-class processing equipment and quality-testing apparatus create excellent corrugated pipe machines. Such as DMG-MORI flexible line, Japan TOSHIBA Gangry Machining Center,Italy PAMA boring milling CNC Machine, Japan MAZAK flexible lines,Europe (Sweden) advanced 3D coordinate measuring instrument......
- Decades of excellent service verified by the market, ensures worry-free after-service. Fifteen well-trained and experienced Service Engineers provide timely technical support for our customers around the world, day and night, 7X24Hours aid with Remote Diagnosis System.
Company Profile
As a leading manufacturer of corrugated pipe machinery in China, ZhongyunTech has been focusing on the R&D and manufacturing of corrugated pipe machinery for more than 20 years.
With great innovation vitality, ZhongyunTech has always been committed to help customers continuously reduce pipe production costs and improve their competitive edge, and has won trusts of professional customers in more than 30 countries around the world.
With the vision of becoming a world-class pipe corrugator manufacturer, ZhongyunTech, adheres to the operating philosophy of "continuous innovation, advanced manufacturing and full life services", has been leading the development of pipe corrugator in China. The company has 4 production bases and 1 R&D center, with a total area of 440,000 square meters and more than 300 employees.
By virtue of the world-class management software from SAP Germany, advanced, efficient and standardized management provides a solid backing for ZhongyunTech to manufacture high-precision and high-stability corrugated pipe machines. The company has always attached great importance to manufacturing and quality control; equipped with more than 100 sets of high-precision processing equipment, such as CNC Machines from TOSHIBA, DMG MORI, MIKRON, PAMA; and adopts the world top apparatus to strictly control the dimensional accuracy and position accuracy of each parts, such as Swedish Hexagon 3D coordinate measuring instrument and Leica laser tracker. Manufacture durable and stable corrugated pipe machines with a craftsmanship spirit.
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