Structure of ZC-1000H corrugated pipe extrusion line
The ZC-1000H double wall corrugated pipe extrusion line consists of five main parts: extruder, corrugator, cooling bath, automatic sawdust-free cutting machine and pipe unloading device.
| 1 |
Model SJPE-120/33B single screw extruder |
1 set |
| 2 |
Model SJPE-150/33B single screw extruder |
1 set |
| 3 |
Model ZC-1000H high-speed water cooling corrugator |
1 set |
| 4 |
Model 1000 spray cooling bath |
1 set |
| 5 |
Model 1000 automatic sawdust-free cutting machine |
1 set |
| 6 |
Model 1000 unloading device with weighing system |
1 set |
Feature of ZhongyunTech corrugated pipe extrusion line
- Automatic feeder with Alarming on lacking of material,
- Harden treated screw and barrels for longer life span and durability.
- The complete extrusion line runs full-automatically.
- Pressure water-cooling for mould blocks greatly increase the production speed; the maximum speed is 17.5m/min.
- Efficient vacuum system for forming perfect pipes.
- Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
- Easy and quick changeover between different sizes of moulds.
- Pipe Corrugator and extruders are synchronously controlled.
- Sawdust-free cutting, a hydraulic feed device with high precision can ensure flat and smooth cross-section of the pipes.
- The unloading device is equipped with automatic pipe weighting system.
Product Parameters
| Main Technical Parameters |
|
| 1 |
Pipe Range Min ID |
200mm |
| 2 |
Pipe Range Max OD |
1000mm |
| 3 |
Installed gross capacity |
785kw |
| 4 |
Normal working power |
290-350kw |
| 5 |
Maximum production speed |
4.3m/min |
| 6 |
Maximum Output |
1350kg/hr |
| 7 |
Overall dimension(L*W*H) |
38m×6.8m×4m |
Our Advantages
Higher output, lower production cost
The mould blocks are continuously cooled with pressure water cooling system to achieve higher cooling efficiency and higher production speed of the corrugated pipe machine, so as to lower pipe production cost.
Flexible production organization improve equipment utilization and increase overall capacity of the factory
The moulds are compatible between different sizes of corrugators; it makes production organization more flexible. All the corrugated pipe production lines can be utilized more sufficiently to increase the overall capacity of the factory.
Quick and easier changeover, less down-time and higher production efficiency.
Innovative rapid assembly of mould blocks simplifies the operation of changing mould blocks and greatly shortens the down time of corrugated pipe machines.
Stable, Reliable and High Durability
- Excellent mechanical structure design is the premise of stable running
- Manufactured with world-class machine tools to guarantee high accurate
- Implement strictly high-grade quality standards with international advanced quality testing apparatus
- Select high-quality suppliers around the world
Higher pipe quality
(1)Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
(2)Stable vacuum molding technology and unique double-layer socket technique ensure that the inner layer and outer layer stick together perfectly.
Material Saving (lower pipe weight)
ZhongyunTech has installed 700+ sets of corrugated pipe production lines around the world, and in last over 20 years, ZhongyunTech has been paying close attention to customers' feedback and market demand, constantly optimize pipe design so that customers can produce high-quality corrugated pipes with less material.
Perfect In-line Double-layer Socket
ZhongyunTech unique NPM Technology and PBM Technology can produce perfect in-line double-layer socket whose two layers are stick together closely from the starting point to the end point.
Experience & Innovation
With continuous innovation for over 20 years, ZhongyunTechTech has always been leading the technological development of corrugated pipe machine in China and has become one of mainstream suppliers of corrugated pipe machine in the international market.
- The 1st high-speed corrugated pipe production line with pressure water cooling system in China was successfully developed by ZhongyunTech in 2009. ZhongyunTech is the pioneer of high-speed corrugated pipe machine in China.
- The first company in China that successfully launched a corrugator with a mould block parking station.
- The corrugated pipe machines can cover from OD50mm to OD2400mm.
- The largest production line that can produce OD1800mm double-wall corrugated pipes in the China is manufactured by ZhongyunTech (delivered in 2017).
- More than 700 sets of corrugated pipe production lines have been installed in more than 30 countries around the world.
- The customer repeat-purchasing rate is as high as 90%.
Company Profile
As a leading manufacturer of corrugated pipe machinery in China, ZhongyunTech has been focusing on the R&D and manufacturing of corrugated pipe machinery for more than 20 years.
With great innovation vitality, ZhongyunTech has always been committed to help customers continuously reduce pipe production costs and improve their competitive edge, and has won trusts of professional customers in more than 30 countries around the world.
With the vision of becoming a world-class pipe corrugator manufacturer, ZhongyunTech, adheres to the operating philosophy of "continuous innovation, advanced manufacturing and full life services", has been leading the development of pipe corrugator in China. The company has 4 production bases and 1 R&D center, with a total area of 440,000 square meters and more than 300 employees.
By virtue of the world-class management software from SAP Germany, advanced, efficient and standardized management provides a solid backing for ZhongyunTech to manufacture high-precision and high-stability corrugated pipe machines. The company has always attached great importance to manufacturing and quality control; equipped with more than 100 sets of high-precision processing equipment, such as CNC Machines from TOSHIBA, DMG MORI, MIKRON, PAMA; and adopts the world top apparatus to strictly control the dimensional accuracy and position accuracy of each parts, such as Swedish Hexagon 3D coordinate measuring instrument and Leica laser tracker. Manufacture durable and stable corrugated pipe machines with a craftsmanship spirit.
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