| Customization: | Available |
|---|---|
| Warranty: | 12 Months |
| Product Type: | PVC Pipe |
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Our production line consists of five main parts: extruder, corrugator, cooling bath, automatic sawdust-free cutting machine and unloading device.
| 1 | Model SJPE-120/33B single screw extruder | 1 set |
| 2 | Model SJPE-150/33B single screw extruder | 1 set |
| 3 | Model ZC-1200H high-speed water cooling corrugator | 1 set |
| 4 | Model 1200 spray cooling bath | 1 set |
| 5 | Model 1200 automatic sawdust-free cutting machine | 1 set |
| 6 | Model 1200 unloading device with weighing system | 1 set |
ZhongyunTech Feature of ZhongyunTech corrugated pipe extrusion line
1. Single Screw Extruder
- Automatic feeder with Alarming on lacking of material,
-The hopper is integrally designed for the drying and storing functions, equipped with an automatic intellectual display of temperature control.
- Harden treated screw and barrels for longer life span and durability.
- Efficient shield-style screw with a special blending-melt section greatly improves the plasticizing quality and the output.
- The temperature is controlled by PCC control system with PID temperature controller. The precision of temperature control is±1ºC.
- The complete extrusion line runs full-automatically.
2. Model ZC-1200H pipe corrugator with high-speed water cooling system
-Pressure water-cooling for mould blocks greatly increase the production speed; the maximum speed is 3.8m/min.
- Efficient vacuum system for forming perfect pipes.
-Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
- Easy and quick changeover between different sizes of moulds.
- Pipe Corrugator and extruders are synchronously controlled.
- Toolings (moulds) compatible to ZC-600H line, ZC-1000H line, ZC-1800H and ZC-2000H.
3. Model 1200 spray cooling bath
- An effective haul-off device is equipped at the end of the cooling tank to ensure the corrugated pipe conveyed into cutter at a stable speed.
- A powerful blowing dryer is equipped to get rid of the cooling water on the surface of pipes.
4. Model 1200 automatic sawdust-free cutting machine
- Sawdust-free cutting, a hydraulic feed device with high precision can ensure flat and smooth cross-section of the pipes.
- An auxiliary inspection mechanism ensures that the cutter will be placed accurately at the cut position.
5. Unloading Device
- The central height of the unloading device can be adjusted electrically for easy operation.
- The unloading device is equipped with automatic pipe weighting system.
| Pipe Range Min ID | 300mm |
| Pipe Range Max OD | 1200mm |
| Installed gross capacity | 890kw |
| Normal working power | 300-420kw |
| Maximum production speed | 3.8m/min |
| Maximum Output | 1500kg/hr |
| Overall dimension(L*W*H) | 38m×8.5m×4.2m |
We adopt safe packaging suitable for sea transportation and multimodal transportation, and take comprehensive waterproof measures to prevent the equipment from being damp and rusty. Fix the position of the wooden box when it is loaded into the container to ensure the safe delivery of the equipment to the customer's factory.
Great SERVICE
Pre-sales Support
With 21 years experience and know-how in advanced corrugated pipe production technology, ZhongyunTech is always ready to tailor the specific corrugated pipe solutions for customers all over the world and guide them to succeed, including
- Pipe profile design,
- Plant Layout,
- Material Selection
- Suggestions on Peripheral Equipment Selection
After-sales-service
Full life cycle worry-free service
At ZhongyunTech, We care about the customers experience and service; we put great importance to collecting customers feedback. That is why we keep constant communication with our old customers by our service representatives.
Service Team
ZhongyunTech is proud of her own 15 well-trained and experienced After-Sales Service Engineers, who are providing timely technical support for our customers around the world, day and night. Most of our After-Sales Service Engineers are graduated with mechanical/electrical bachelor degree. And 70% of them have over 5 years professional experience.
Quick response, Minimize the downtime
24-hour on Call, Customers can get in-time service from ZhongyunTech to fix any of their issues.
The fastest supply of high-quality parts to resume the production
Our warehouse dedicated for spare parts is 6000m2. With advanced ERP materials management system, the warehouse can quickly and accurately deliver necessary spare parts to our customers. Less downtime means more output.
Regular on-site Preventative Maintenance
We allocate exclusive service engineer to you immediately after signed contract, A regular on-site inspection will be done every year to prevent problems of the machine in your production.
Q1: Is ZhongyunTech Machinery is Trading Company or a Manufacturer?
* Installation and commissioning of the ZhongyunTech corrugated pipe machines worldwide
* Training of customers' technicians on how to use and maintain the corrugated pipe machines.
* Trouble-shooting by phone, by Internet or on the site.
* General overhaul of corrugated pipe extrusion line
* Relocation of the machines
* Upgrade the machines at customer factory
* Regular Inspection to the corrugated pipe machines
Q4: What extrusion model lines do you currently produce?
A4: Currently we have 7 extrusion model lines,
ZC-180H (producing ID16mm to OD200mm DWC pipes)
ZC-300H (producing ID90mm to OD315mm DWC pipes)
ZC-600H (producing ID100mm to OD630mm DWC pipes)
ZC-1000H (producing ID200mm to OD1000mm DWC pipes)
ZC-1200H (producing ID300mm to OD1200mm DWC pipes)
ZC-1800H (producing ID600mm to OD1800mm DWC pipes)
ZC-2000H (producing ID800mm to OD2000mm DWC pipes)
Besides these 7 model lines, we also produce customized extrusion lines. ZhongyunTech has her own R&D center, from designing to manufacturing, we can bring your requirements into reality.
Q5: We are new to corrugated pipe business, what extrusion line do you recommend to begin with?
A5: Based on our past experience, most of our such customers would choose ZC-600H line. Firstly, This Line does not require as much money as the larger lines. Secondly, it produces the most market required pipe sizes.
Q6: We are using a different brand corrugated pipe produciton line, can we order moulds from you to use them on our machines?
A6: Yes, we can do that. Our moulds are all produced by highly accurate machine tools and experienced technicians. They have a very high cooling efficiency and great quailty, which can help you produce quality corrugated pipes with less materials. Besides moulds, we also costomize Extruder, Corrugator, Cutting Machine based on customers' requirement.
Q7: Can your machine produce in-line socket?
A7: Yes, our machines can produce in-line socket.
Socket is the place where two corrugated pipes join together and also the most likely place where water leakage happens.
Technically, the most difficult to produce part of a corrugated pipe is the socket part. Because it requires the smooth and accurate air change of the built-in Vacuum System.
In 2003, ZhongyunTech developed its own unique NPM Technology and PBM Technology and manufactured the 1st Chinese corrugated pipe extrusion line that can produce in-line Double-layer Socket corrugated pipes.
ZhongyunTech Extrusion Lines can produce perfect Double-layer Sockets, with the inner layer and the outer layer sticking together firmly from the starting point to the end point, Which can achieve a longer service life and avoiding the happening of water leakage.
If you want to know more about this or get one pipe socket sample, welcome to contact us.
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